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About Uranium
Uranium Mining: Uranium Mining in Canada
In the last forty years uranium has become one of the world's most important energy
minerals. It is used almost entirely for making electricity, though a small
proportion is used for the important task of producing medical isotopes.
Uranium
averages about two parts per million of the earth's crust. Traces of it occur
almost everywhere. It is more abundant than gold, silver or mercury, about the
same as tin and slightly less abundant than cobalt, lead or molybdenum. Vast
amounts of uranium also occur in the world's oceans, but in much lower
concentrations.
There are
many uranium mines operating around the world, in some twenty countries, though
more than two thirds of world production comes from just ten mines. Most of the
uranium ore deposits at present supporting these mines have average grades in
excess of 0.10% of uranium. In the first phase of uranium mining to the 1960s,
this would have been seen as a respectable grade, but today some Canadian mines
have huge amounts of ore up to 20% U average grade.
Where orebodies lie close to the surface, they are usually
accessed by open cut mining, involving a large pit and the removal of much
overburden as well as a lot of waste rock. Where orebodies
are deeper, underground mining is employed, involving construction of access
tunnels and shafts but with less waste rock removed and less environmental
impact. In either case, grade control is usually by measuring radioactivity as
a surrogate for uranium concentration. (The radiometric device detects
associated radioactive minerals which are decay products of the uranium, rather
than the uranium itself.)
At most
of Canada's Northern Saskatchewan mines through to McClean Lake, the orebodies
have been accessed by open cut mining. Other mines such as McArthur River, Rabbit Lake and Cigar Lake in Northern Saskatchewan are underground, up to 600 metres deep. At McClean Lake, mining will be completed
underground.
Some orebodies lie in groundwater in porous unconsolidated
material and may be accessed simply by oxygenating that groundwater and pumping
it out - this is in situ leach (ISL) mining. ISL mining means that removal of
the uranium minerals is accomplished without any major ground disturbance.
Weakly acidified or alkaline groundwater with a lot of oxygen injected into it
is circulated through an enclosed underground aquifer which holds the uranium
ore in loose sands. The leaching solution with dissolved uranium is then pumped
to the surface treatment plant
Over half
of the world's uranium now comes from underground mines, about 27% from open
cut mines and 19% from ISL.
Conventional
mines have a mill where the ore is crushed, ground and then leached with
sulfuric acid to dissolve the uranium oxides. Most of the ore however remains undissolved in the leaching process, and these solids or
'tailings' are then separated from the uranium-rich solution, usually by
allowing them to settle out.
At the
mill of a conventional mine, or the treatment plant of
an ISL operation, the uranium then separated by ion exchange before being dried
and packed.
Uranium in Canada
In Canada, uranium ores first came to
public attention in the early 1930s when the Eldorado
Gold Mining Company began operations at Port Radium, Northwest Territories, to recover radium. A refinery to
produce radium was built the following year at Port Hope, Ontario, some
5000 km away.
Exploration
for uranium began in earnest in 1942, in response to a demand for defence purposes. By 1956 thousands of radioactive
occurrences had been discovered and three years later 23 mines with 19
treatment plants were in operation in five districts. The main production
centre was around Elliot Lake in Ontario, but northern Saskatchewan hosted some plants. This first
phase of Canadian uranium production peaked in 1959 when more than 12 000 tonnes of uranium was produced. The uranium yielded more in
export revenue than for any other mineral export from Canada that year.
Uranium
exploration revived during the 1970s with the focus on in northern Saskatchewan's Athabasca Basin. The Rabbit Lake, Cluff Lake and Key Lake mines started up 1975 to 1983.
Exploration expenditure in the region peaked at this time, resulting in the
discoveries of Midwest, McClean Lake and Cigar Lake. Then in 1988 the newly-formed
Cameco Corporation discovered the massive McArthur River deposit. Today Canada's share of world uranium
resources is about 15%, but it produces about one third of the mined uranium.
Other
countries with major uranium deposits are Kazakhstan, South Africa, Namibia, Brazil, Russian Federation and the USA.
Table 1
Known Recoverable Resources of Uranium |
|
tonnes U3O8 |
percent
of world |
Australia |
863,000 |
28% |
Kazakhstan |
472,000 |
15% |
Canada |
437,000 |
14% |
South Africa |
298,000 |
10% |
Namibia |
235,000 |
8% |
Brazil |
197,000 |
6% |
Russian Fed. |
131,000 |
4% |
USA |
104,000 |
3% |
Uzbekistan |
103,000 |
3% |
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World total |
3,107,000 |
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Reasonably Assured Resources plus Estimated Additional Resources -
category 1,
to US$ 80/kg U, at 1/1/99.
Brazil, Kazakhstan and Russian figures above are 75%
of in situ totals.
Uranium: Resources, Production and Demand 1999, OECD NEA &
IAEA, July 2000.
Canada's uranium mines
Canada is in the midst of a transition
from second-generation uranium mines (started 1975-83) to new high-grade ones,
all in northern Saskatchewan.
Cameco
operates the McArthur River mine, which started production at
the end of 1999. Its ore is milled at Key Lake, which once contributed 15% of
world uranium production but is now mined out. Its other former mainstay is Rabbit Lake, which still has some reserves at
Eagle Point, where mining has resumed.
Cogema
Resources operates the McClean Lake mine, which started production in
mid 1999. Its Cluff Lake mine has now closed, and will be
decommissioned in 2003.
The McClean Lake mine commenced operation in mid
1999. It is producing about 3000 t/yr U3O8 from 2.4% ore but has been relicensed for 3640 t/yr. It has new plant and other
infrastructure and uses the first mined-out pit for tailings disposal (the ore
having been stockpiled). McClean Lake involves four open pits and later
will become an underground mine. It is owned by Cogema Resources (70%, also
operator), in joint venture with Denison Energy (22.5%) and OURD (7.5%).
McArthur River has enormous high-grade (23%)
reserves at a depth of c 600 metres. It opened at the
end of 1999. Remote-control raise-boring methods are used for mining and the
ore is trucked 80 km south to the modified Key Lake mill, where it is blended with
"special waste rock" to produce 8200 t/yr of U3O8. Tailings are
deposited in a mined-out pit. Cameco is the operator and majority owner, with
Cogema (30.2%) as partner.
There are
also two further new uranium projects coming into production in the next few
years in N.
Saskatchewan.
Cameco's
Cigar
Lake is planned as a 450 m deep
underground mine in poor ground conditions, using ground freezing and
high-pressure water jets for excavation of ore. High-grade (22.5%) ore from
remote mining will be trucked for treatment at the expanded McClean Lake mill, 80 km northeast, and to Rabbit Lake mill 70 km east, to produce 8200
t/yr U3O8. Government approval was received in 1998, but start-up has been
deferred to at least 2006.
Cogema's
Midwest mine was to be underground, utilising ground freezing and water jet boring, but may be
open pit. The ore will be milled at McClean Lake nearby, to produce 2600 t/yr
U3O8. Government approval received in 1998 enabled application for CNSC
construction and operating licences.
Table 3
Summary of Resources Available in Operating and Planned Canadian Uranium Mines
mine |
operator |
tonnesU3O8 |
av. ore grade |
category |
Key Lake |
Cameco |
450 |
0.41% |
proven reserves |
Rabbit Lake |
Cameco |
10,150 |
1.30% |
proven reserves |
|
|
900 |
0.88% |
indicated resources |
Cluff Lake |
Cogema |
5,400 |
1.2% |
"resources /reserves" |
McClean Lake |
Cogema |
21,800 |
2.4% |
"resources /reserves" |
McArthur River |
Cameco |
161,300 |
21.0% |
proven reserves |
|
|
17,700 |
23.04% |
probable reserves |
|
|
66,000 |
10.74% |
indicated resources |
Cigar Lake |
Cameco |
102,670 |
19.77% |
proven reserves |
|
|
2,440 |
4.2% |
probable reserves |
|
|
53,600 |
16.95 |
inferred resources |
Midwest |
Cogema |
16,300 |
4.5% |
"resources /reserves" |
Dawn Lake |
Cameco |
5,800 |
1.69% |
indicated resources |
Mining and Processing
At most of the Northern Saskatchewan mines through to McClean Lake the orebodies
have been accessed by open cut mining.
At conventional mines, the ore goes through a mill where it is first crushed.
Primary crushing breaks up the largest pieces followed by fine crushing to
reduce the material to small pieces of about 20 mm and less. The 'fine' ore is
then ground in water to produce a slurry of fine ore
particles suspended in the water. The slurry is leached with sulfuric acid to
dissolve the uranium oxides.
Most of the ore however remains undissolved in the leaching
process, and these solids or 'tailings' are then separated from the
uranium-rich solution, usually by allowing them to settle out. The liquid
containing the uranium is filtered and the uranium then separated by ion
exchange.
Finally the uranium is recovered in a chemical precipitate which is filtered and dried
to produce a uranium oxide concentrate, about 99% U3O8. It is then packed into
200 litre steel drums which are sealed for shipment.
The U3O8 is only mildly radioactive. (The radiation level one metre from a drum of freshly-processed U3O8 is about half
that - from cosmic rays - on a commercial jet flight.)
Wastes from Mining and Milling
Solid
waste products from the milling operation are pumped as a
slurry to a tailings dam. These wastes comprise most of the original ore
and they contain most of the radioactivity in it. In particular they contain
radium, present in the original ore.
When radium undergoes natural radioactive decay one of the products is radon gas.
Because radon and its decay products (daughters) are radioactive and because
the tailings are now on the surface, measures are taken to minimise
the emission of radon gas. During the operational life of a mine the material
in the tailings dam is usually covered by water to reduce surface radioactivity
and radon emission (though neither pose a hazard at these levels).
On completion of the mining operation it is normal for the tailings dam to be
covered with some two metres of clay and topsoil to
reduce radiation levels to near those normally experienced in the region of the
orebody, and for a vegetation cover to be
established. At Ranger and Jabiluka, tailings will be
returned underground, as was done at the now-rehabilitated Nabarlek
mine. In Canada ore treatment is often remote
from the mine, and tailings are emplaced in mined out pits wherever possible
and engineered dams otherwise.
Run-off from the mine stockpiles and waste liquors from the milling operation are
collected in secure retention ponds for isolation and recovery of any heavy
metals or other contaminants. The liquid portion is disposed of either by
natural evaporation or recirculation to the milling operation. With ISL no
tailings are involved and very little waste is generated. The quality of the
groundwater returns to normal once the oxygen input is discontinued. ISL thus
has clear environmental advantages in the places it can be applied.
Mining methods, tailings and run-off management and land rehabilitation are subject to
Government regulation and inspection.
The Health of Miners
In Canada the Canadian Nuclear Safety Commission is responsible for regulating uranium
mining as well as other
aspects of the nuclear fuel cycle. In Saskatchewan, provincial regulations also
apply concurrently, and set strict health standards for both miners and local
people.
Uranium itself is only slightly radioactive. However radon, a radioactive gas, is
released to the atmosphere in very small quantities when the ore is mined and
crushed. Radon, one of the decay products of uranium and radium, occurs
naturally in most rocks and minute traces of it are present in the air which we
all breathe.
At the relatively high concentrations associated with uranium (and some mineral sands)
mining however, radon is a potential health hazard. Consequently special
precautions are taken during the mining and milling of uranium ores to protect
the health of the workers. These precautions include:

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- Efficient dust control,
because the dust may contain radioactive constituents and emit radon
gas.
- Limiting the radiation
exposure of workers in mine, mill and tailings areas so that it is as
low as possible, and in any event does not exceed the allowable dose
limits set by the Health Code. In Canada this means that mining in
very high-grade ore is undertaken solely by remote control techniques.
- The use of radiation
detection equipment in all mines.
- Good forced ventilation
systems in underground mines to ensure that exposure to radon gas and
its radioactive daughter products is as low as possible and does not
exceed established safety levels.
- Imposition of strict
personal hygiene standards for workers handling uranium oxide
concentrate.
If
uranium oxide is ingested it has a chemical toxicity similar to that of lead
oxide. Similar precautions to those in a lead smelter are therefore taken
when handling it. |
Government Policy: Canada
In 1944,
an engineering design team was brought together in Montreal, Quebec, to develop a heavy water
moderated nuclear reactor. The National Research Experimental reactor (NRX) was
built at Chalk River
, Ontario, and started up in 1947. It
provided the basis for Canada's development of the very
successful CANDU series of power reactors, and served as one of the most
valuable research reactors in the world.
Also in
1944, the federal government took over the Eldorado
company (hitherto mining radium) and formed a new Crown corporation which later
became Eldorado Nuclear Ltd. Uranium exploration was
restricted to the joint efforts of Eldorado and the
Geological Survey of Canada until 1947. In the late 1970s the Saskatchewan
Mining Development Corporation, a provincial crown corporation, had taken a 20%
interest in the Cluff Lake development and a 50% interest in
Key Lake. In 1988 this merged with Eldorado
Nuclear Ltd to form Cameco Corporation, now the world's leading uranium
producer. In 1991 Cameco made its first public share issue.
The
Canadian and Saskatchewan governments have adopted a policy
of supporting uranium mining where it can be demonstrated to be environmentally
acceptable. In 1991 a Joint Federal-Provincial Environmental Assessment and
Review Panel was formed to study the health, safety, environmental and
socio-economic impacts of five proposed uranium mining developments in northern
Saskatchewan. A Federal Panel was formed to examine a sixth proposal.
Expansions at the Cluff Lake and Rabbit Lake operations were reviewed and
approved in 1993, and came into operation.
Safeguards to Prevent Military Use
Among
uranium exporters, Canada has some of the strictest
conditions relating to the use of its uranium. These safeguards (inspections
and accounting procedures) ensure that exported uranium is used for peaceful
purposes only and is not diverted for military purposes or used in a way which
adds to the proliferation of nuclear weapons.
Agreements
to this effect between the Canadian Government and each country wishing to
import their uranium are therefore necessary before sales contracts can be
completed. Such agreements are in addition to the application of International
Atomic Energy Agency (IAEA) safeguards administered under the Nuclear
Non-Proliferation Treaty.
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