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About Uranium
Uranium Mining: Canada’s Uranium Production and Nuclear Power
Canada is the world's
largest producer of uranium. In 2004 production at 13,676 tonnes
of uranium oxide concentrate (11,597 tonnes U) was
about 30% of total world production. Its value was about C$ 800 million.
Canada's low cost
uranium reserves (Reasonably Assured Resources plus Estimated Additional
Resources- category 1) are 509,000 tonnes of U3O8
(432,000 tU, 12% of world total), compared with Australia's reserves of
double that.
Some
$539 million was spent on U exploration in Canada 1986-97 (over twice as much
as Australia's $226 million) and this led to a sharp increase in recoverable
resources to 507,000 tonnes U3O8
(measured, indicated & inferred resources). Despite depletion from mining,
this remains much the same. Of the total at 1/1/04, 297,000 tonnes (252,000 tU) was
"measured", possibly equivalent to "proven reserves" in
some of the company data quoted below.
Exploration
expenditure in 2003 was C$ 36 million, mostly at established projects. However,
the C$13 million of this on grassroots exploration in Saskatchewan represented a
major proportion of world uranium exploration.
Canada is the only
country able to compete with Australia and expand
production strongly as required to meet increases in world uranium demand.
Uranium Production
Canada is in the midst
of a transition from second-generation uranium mines (started 1975-83) to new
high-grade ones, all in northern Saskatchewan.
Cameco
operates the McArthurRiver
mine, which started production at the end of 1999. Its ore is milled at KeyLake,
which once contributed 15% of world uranium production but is now mined out.
Its other former mainstay is RabbitLake,
which still has some reserves at Eagle Point, where mining resumed in mid 2002
after a three-year break.
Cogema
Resources operates the McCleanLake
mine, which started production in mid 1999. Its CluffLake
mine has now closed, and is being decommissioned.
Canadian Uranium Mine Production
( tonnes U3O8)
| |
1994 |
1995 |
1996 |
1997 |
1998 |
1999 |
2000 |
2001 |
2002 |
2003 |
2004 |
McArthurRiver |
|
|
|
|
|
|
4409 |
7830 |
8490 |
6877 |
8490 |
Key Lake |
5984 |
6444 |
6402 |
6408 |
6325 |
4400 |
474 |
353 |
* |
* |
- |
McClean Lake |
|
|
|
|
|
660 |
2722 |
2994 |
2762 |
2734 |
2724 |
Rabbit Lake |
3382 |
3712 |
4685 |
5499 |
5309 |
3175 |
3290 |
2070 |
519 |
2690 |
2462 |
Cluff Lake |
1256 |
1432 |
2271 |
2316 |
1225 |
1455 |
1702 |
1496 |
1918 |
32 |
- |
Stanleigh |
755 |
763 |
446 |
closed |
- |
- |
- |
- |
- |
- |
- |
TOTAL |
11377 |
12351 |
13804 |
14223 |
12886 |
9690 |
12597 |
14743 |
13689 |
12333 |
13676 |
| cf. World |
37890 |
39271 |
42200 |
42092 |
40008 |
36643 |
40962 |
42886 |
42529 |
42271 |
|
* = small, incuded with McArthur River figure.
Canadian Uranium Mine Production
(tonnes Uranium)
| |
1994 |
1995 |
1996 |
1997 |
1998 |
1999 |
2000 |
2001 |
2002 |
2003 |
2004 |
McArthur River |
|
|
|
|
|
|
3739 |
6640 |
7199 |
5831 |
7200 |
Key Lake |
5074 |
5464 |
5429 |
5434 |
5386 |
3731 |
402 |
299 |
* |
* |
- |
McClean Lake |
|
|
|
|
|
560 |
2308 |
2539 |
2342 |
2318 |
2310 |
Rabbit Lake |
2868 |
3148 |
3973 |
4663 |
4502 |
2693 |
2790 |
1755 |
440 |
2281 |
2087 |
Cluff Lake |
1065 |
1214 |
1926 |
1964 |
1039 |
1234 |
1443 |
1269 |
1626 |
27 |
- |
Stanleigh |
640 |
647 |
378 |
closed |
- |
- |
- |
- |
- |
- |
- |
TOTAL |
9647 |
10473 |
11705 |
12061 |
10924 |
8214 |
10682 |
12501 |
11607 |
10458 |
11597 |
| cf. World |
32129 |
33300 |
35784 |
35692 |
33728 |
31065 |
34734 |
36366 |
36063 |
35844 |
|
Source: NRCan, company sources.* = small, incuded
with McArthur
River
figure.
The Saskatchewan
government actively encourages and supports uranium mining in the Province
where it is found to be environmentally acceptable. This reversed a previous
policy of the New Democratic Party in the early 1990s to phase out uranium
mining. The Government recognised that the jobs
brought to the provincial economy by uranium mining were too important to be
eliminated by doctrinaire considerations and that the environmental impact of
mining could be minimised. Both McClean Lake and McArthur River
mines now have ISO 14001 environmental certification.
In
1991 a Joint federal-Saskatchewan Panel was formed to study the health, safety,
environment and socio-economic impact particularly of the four proposed uranium
mining developments. It held public hearings on three proposals in 1996: Cigar Lake, McArthur River and Midwest.
TheMcClean Lake mine commenced
operation in mid 1999. It is producing almost 3000 t/yr U3O8
(2290 tU) from 2.4% ore but has been relicensed for 3640 t/yr. It has new plant and other
infrastructure and uses the first mined-out pit for tailings disposal (the ore
having been stockpiled). McClean Lake involves four
open pits and later will become an underground mine. It is owned by Cogema
Resources (70%, also operator), in joint venture with Denison Energy (22.5%)
and OURD (7.5%).
McArthur River
has enormous high-grade (23%) reserves at a depth of c 600 metres.
It opened at the end of 1999. Remote-control raise-boring methods are used for
mining and the ore is trucked 80 km south to the modified Key Lake mill, where
it is blended with "special waste rock" to produce 8200 t/yr of U3O8
(7000 tU) by 2002. Tailings are deposited in a
mined-out pit. Flooding in April 2003 interrupted production for some three
months. Cameco is the operator and majority owner, with Cogema (30.2%) as
partner.
Future Mines
There
are further new uranium projects coming into production in the next few years
in N. Saskatchewan:
Cigar Lake
will be a 450 m deep underground mine in poor ground conditions, using ground
freezing and high-pressure water jets for excavation of ore. High-grade ore
slurry from remote mining will be trucked for treatment at Cogema's
expanded McClean Lake mill, 70 km northeast, and most
of the product then to Cameco's Rabbit Lake mill 70
km east, to produce a total of 8200 t/yr U3O8 (7000 tU/yr) from 2007. Proven ore reserves are 105,000 tonnes U3O8 at 19% average grade, and
with other resources the project is expected to have a life of 30-40 years.
The
full construction licence was issued in December 2004
and construction will begin early in 2005. The McClean Lake mill will be
modified in 2005-06 to take the new ore. Some 1.3 million cubic metres of waste rock from Cigar Lake will be emplaced
under water in the Sue C pit at McClean Lake. The joint
venture is managed by Cameco which holds 50%, other parties being Cogema 37%, Idemitsu 8% and TEPCO 5%.
Cogema's Midwest mine was to be
underground, utilising ground freezing and water jet
boring, but may be open pit. The ore will be milled at McClean Lake nearby, to
produce 2600 t/yr U3O8. Government approval received in
April 1998 enabled application for CNSC construction and operating licences. The Midwest project is
managed by Cogema Resources (holding 69.16%), with Denison Energy (25.17%)
& OURD Canada (5.67%).
The
small Dawn Lake deposit is
further from development. Grades up to 30% U3O8 at depths
of 280 m have been reported nearby. Cameco has 58%, Cogema 23%, and PNC 19%.
Information
on Cameco's and Cogema's uranium mines and new
developments is on the web.
With
Cigar Lake and Midwest operating, Cogema's McClean Lake mill will produce over 9,000
tonnes/yr U3O8 (7600 tU), while Cameco's Key Lake mill
will produce 8200 t (7000 tU) and Rabbit Lake mill
probably about 4000 t (3400 tU), assuming half of the
Cigar Lake ore is milled there instead of at McClean
Lake mill. Canada would account
for about half of expected world mine production then.
Canadian Uranium Reserves
| mine |
operator |
tonnes U |
tonnes U3O8 |
average ore grade* |
category |
Key Lake |
Cameco |
250 |
300 |
0.53% |
proven reserves |
Rabbit Lake |
Cameco |
4070 |
4800 |
1.20% |
proven reserves |
| |
2400 |
2800 |
1.62% |
probable reserves |
Cluff Lake |
Cogema |
1800 |
2130 |
2.5% |
reserves |
McClean Lake: Sue |
Cogema |
14100 |
16650 |
1.8% |
reserves |
McClean Lake: McClean |
Cogema |
4900 |
5850 |
2.1% |
reserves |
McArthur River |
Cameco |
129000 |
152000 |
26.56% |
proven reserves |
| |
|
33000 |
39000 |
19.06% |
probable reserves |
| |
|
6700 |
7900 |
9.42% |
measured +indicated resources |
| |
|
41 000 |
48 000 |
9.51% |
inferred resources |
Cigar Lake |
Cameco |
87 000 |
102 860 |
20.67% |
proven reserves |
| |
|
2000 |
2400 |
4.41% |
probable reserves |
| |
|
45 500 |
53 600 |
16.92% |
inferred resources |
Midwest |
Cogema |
13 800 |
16 300 |
4.5% |
reserves |
Dawn Lake |
Cameco |
4900 |
5800 |
1.69% |
indicated resources |
* % U3O8. NB: these figures are from recent company sources (Cameco
Dec 2004) and are not directly comparable with those (RAR) in the first part of
the paper.
Other Fuel Cycle Activities
Canada has one conversion facility producing UF6 for export, with a capacity of
12,400 tonnes U per year. Two fuel fabrication plants
produce 1900 tonnes U per year largely for the
country's own reactors. About 20 per cent of Canada's uranium
production is domestically consumed.
Nuclear Power
In 1944, an engineering design team was brought together in Montreal, Quebec, to develop a
heavy water moderated nuclear reactor. The National Research Experimental
reactor (NRX) was built at Chalk River, Ontario, and started up
in 1947. It provided the basis for Canada's development of
the very successful CANDU series of pressurised heavy
water reactors (PHWR) for power generation, and served as one of the most
valuable research reactors in the world.
In 1955 AECL with others committed to build the small (22 MWe)
prototype NPD reactor at Rolphton, Ontario. It started up
in 1967. A larger prototype - 200 MWe - was built at
Douglas Point, Ontario and started up in 1967. It was the design basis of the
first Indian PHWR power reactors, Rawatbhata 1 &
2. Then the 250 MWe Gentilly-1 prototype
started up in 1971 in Quebec, but only ran
for six years.
The CANDU nuclear reactor system was developed by Atomic
Energy of Canada Ltd (AECL) and Canadian industry. The CANDU (CANadian Deuterium
Uranium) is generically a pressurised heavy water
reactor. The key to the success of the system is its simplicity, its use of
natural uranium (as UO2) as a fuel, and the ability to refuel
without shutting down. The reactors use heavy water under pressure as a coolant,
as well as using heavy water as a moderator.
The use of heavy water means that an ancillary industry is needed to produce it,
corresponding to the rather more capital-intensive enrichment services required
by other reactor types.
The major commercial utilisation of the CANDU system has been in Ontario, which has
benefited from this electricity source since the early 1970s. In Ontario, 15 commercial
nuclear reactors operate at three locations. They, with a further five older
ones now laid up, were producing two thirds of the Province's electricity. Two
or more of the laid-up units may be retired permanently - Pickering 1 is in the
process of being recommissioned. Single unit CANDU
reactors also operate in Quebec and New Brunswick.
In addition, export sales of 12 CANDU units have been made to South Korea (4),
Romania (2), India (2), Pakistan (1), Argentina (1) and China (2), along with
the engineering expertise to build and operate them.
Canada's nuclear power reactors
| |
MWe net |
Status |
Operator |
First power* |
Pickering A 1 |
515 |
laid up |
Ontario Hydro |
1971 |
Pickering A 2 |
515 |
laid up |
Ontario Hydro |
1971 |
Pickering A 3 |
515 |
laid up |
Ontario Hydro |
1972 |
Pickering A 4 |
515 |
operating |
Ontario Hydro |
1972/ 2003* |
Pickering B 5 |
516 |
operating |
Ontario Hydro |
1982 |
Pickering B 6 |
516 |
operating |
Ontario Hydro |
1983 |
Pickering B 7 |
516 |
operating |
Ontario Hydro |
1984 |
Pickering B 8 |
516 |
operating |
Ontario Hydro |
1986 |
| Bruce A 1 |
769 |
laid up |
Bruce Power |
1977 |
| Bruce A 2 |
769 |
laid up |
Bruce Power |
1976 |
| Bruce A 3 |
769 |
operating |
Bruce Power |
1977/ 2003* |
| Bruce A 4 |
769 |
operating |
Bruce Power |
1978/ 2003* |
| Bruce B 5 |
785 |
operating |
Bruce Power |
1984 |
| Bruce B 6 |
785 |
operating |
Bruce Power |
1984 |
| Bruce B 7 |
785 |
operating |
Bruce Power |
1986 |
| Bruce B 8 |
785 |
operating |
Bruce Power |
1987 |
Darlington 1 |
881 |
operating |
Ontario Hydro |
1990 |
Darlington 2 |
881 |
operating |
Ontario Hydro |
1990 |
Darlington 3 |
881 |
operating |
Ontario Hydro |
1992 |
Darlington 4 |
881 |
operating |
Ontario Hydro |
1993 |
Gentilly 2 |
638 |
operating |
Hydro Quebec |
1982 |
| Point Lepreau 1 |
635 |
operating |
New Brunswick Power |
1982 |
Total operating (17) |
12,080 |
|
|
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* second date: return to service from being laid up in 1998.
The reactors at Darlington, Ontario provide the base
design for the new CANDU-9 series of reactors of around 900 MWe.
This design supplements the proven CANDU-6 of about 700 MWe,
which has been an export success. The CANDU-9 has flexible fuel requirements
ranging from natural uranium through slightly-enriched uranium, recovered
uranium from reprocessing spent PWR fuel, mixed oxide (U & Pu) fuel, direct use of spent PWR fuel, to thorium.
The
Advanced Candu Reactor (ACR) is a more innovative
concept, also being developed from the CANDU-6. While retaining the
low-pressure heavy water moderator, it incorporates some features of the pressurised water reactor. Adopting light water cooling and
a more compact core reduces capital cost. It will run on low-enriched uranium
(about 1.5% U-235) with high burn-up, extending the fuel life by about three
times and reducing high-level waste volumes accordingly. Units will be assembled
from prefabricated modules, eventually cutting construction time to three
years.
The
750 MWe ACR-700 is moving towards design
certification in Canada and AECL expects
that the first units will be operating in about 2012. The new reactor will be
put together from modules, and AECL anticipates having major components built
in US shipyards, using a high degree of standardisation
of components.
On
the basis of its several recent Asian construction successes, AECL is
projecting the lead unit cost at US$ 1255 per kilowatt, with later units under
$1100/kWe. The ACR is designed to be built in pairs, and construction time is
estimated at 44 months for the first unit reducing to 36 months for the fifth
and subsequent ones. AECL plans to offer fixed price contracts to buyers.
A
larger version of the type - the 1200 MWe ACR-1000 -
is under development, and beyond that AECL has the Candu-X
on the drawing board - a supercritical reactor and step forward from the ACR
which is expected to be available about 2020.
Economy
Nuclear
energy contributes some $5 billion per year to the Canadian economy and
provides 20,000 direct jobs (2000 in mining and uranium processing) and many
more indirect jobs. The total nuclear electricity generated has a value of
about C$ 3.7 billion per year and helps Canada minimise emissions from electric power generation.
Total exports of Canadian nuclear goods and services
was
some C$ 1.2 billion in 2001. Almost $500 million of this was uranium, but $350
million for reactor fuel, radioisotopes and heavy water emphasise
the value-added component and the market for products capable of being produced
in such countries. Reactor hardware, notably CANDU reactors, can add to this
when sales are made.
Research & Development
The
government established Atomic Energy of Canada Ltd (AECL) in 1952 and has
funded its R&D programs since then. AECL also receives commercial revenues
from its ventures.
The
Chalk River Laboratories were set up by the government in the 1940s and have
been the locus of much successful R&D under AECL. The 42 MW National
Research Experimental (NRX) reactor of was built there in 1947, followed by the
135 MW National Research Universal (NRU) reactor a decade later. Four other
research reactors followed, with 10 MW Maple due to start in 2004.
Six
other research reactors were built and continue to operate on university
campuses.
AECL
has undertaken all the developmental work on the Candu
reactor types. It is now developing the third-generation Advanced Candu Reactor (described above) and also has the lead role
internationally in developing the Generation IV Super-Critical Water-Cooled
Reactor (SCWR).
Radioactive wastes
Canada's Nuclear Waste
Management Organisation (NWMO) was set up under the
2002 Nuclear Fuel Waste Act by the three nuclear utilities, who
operate in conjunction with AECL. Its mandate is to explore options for storage
and disposal, to then make proposals to the government, and to implement what
is decided.
NWMO
has published three conceptual designs for the technical options specified in
the Act, based on proven technologies. NWMO with AECL is also required to
maintain trust funds for spent fuel management and probable disposal. Less than
3000 tonnes of spent fuel per year from Candu reactors is involved.
Reactor
Site Extended Storage (at 7 sites) is found to be feasible, requiring only some
further dry storage facilities to be built. Centralised
Extended Storage is similar to systems operating in 12 countries already, but
longer term. Dry storage is also preferred in this case, with two options on
the surface and two below ground level. A deep geological repository is the
third possibility, allowing later retrieval if required. It is most closely
aligned with international consensus and has already been the subject of
environmental review in Canada.
It
involves burying nuclear waste 500 to 1000 metres
deep in the stable rock of the Canadian Shield. This will be
below the water table and with the containers packed in bentonite
clay. This concept was the subject of detailed scrutiny by the federal
Environment Assessment Panel over three years in the 1990s, involving public
hearings. The waste may consist of spent fuel bundles or the solidified
high-level waste from reprocessing them, sealed in copper or titanium
containers.
A
further public discussion phase in 2004 will lead to recommendations to
government early in 2005.
For
low and intermediate-level wastes, the utilities and AECL remain responsible.
These are stored above ground, and a longer-term facility for Ontario is envisaged for
about 2015.
A large amount of low-level legacy waste from
historic radium and uranium refinery operations at Port Hope,
Ontario. These will be
permanently emplaced in an above-ground repository in a C$ 260 million
government-funded project.
Three
Candu reactors have been shut down and are being
decommissioned: Gentilly-1, Douglas Point and NPD at Rolphton - all owned by AECL. They were shut down in 1977,
1984 and 1987 respectively and are expected to be demolished in about 30 years.
Regulation and safety
The
Canadian federal nuclear regulatory and licensing agency is the Canadian
Nuclear Safety Commission (CNSC). It is responsible for regulating domestic
nuclear facilities and is also charged with administering the country's
safeguards agreement. It was set up in 2000 under the new Nuclear Safety &
Control Act and its regulations, as successor to the Atomic Energy Control
Board which had served since 1946. The CNSC reports to parliament through the
Minister of Natural Resources.
Non-proliferation
Canada's uranium is
sold strictly for electrical power generation only, and international
safeguards are in place to ensure this. Other equipment and services are for
peaceful uses only. The CNSC assists the IAEA by allowing access to Canadian
nuclear facilities and arranging for the installation of safeguards equipment
at the sites. It reports regularly to the IAEA on nuclear materials held in Canada. The CNSC also
manages a program for research and development in support of IAEA safeguards,
the Canadian Safeguards Support Programme.
Canada is a party to
the Nuclear Non-Proliferation Treaty (NPT) as a non-nuclear weapons state. Its
safeguards agreement under the NPT came into force in 1972 and the Additional
Protocol in relation to this came into force in 2000. A bilateral safeguards
agreement is required with each customer nation as a precondition of trade,
placing additional requirements on them beyond those of the NPT and IAEA. Canada is also a member
of the Nuclear Suppliers' Group.
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